Feb. 28th, 2012
Brent: lock cavity.
Feb. 28th, 2012 09:57 amYesterday I cut the metal out from the blade in the place, where lock handle is going to go.

This is a highly precise operation and must not be rushed. Screw up here and say bye-bye to the blade piece. As you can see, it fit precisely to the pre-designed template.
I used jeweler saw to make a rough cut, then diamond hand files to precisely fit it and regular jeweler steel files to smooth all surfaces out.
Came out like a dream. Next will be fitting the lock handle into it.

This is a highly precise operation and must not be rushed. Screw up here and say bye-bye to the blade piece. As you can see, it fit precisely to the pre-designed template.
I used jeweler saw to make a rough cut, then diamond hand files to precisely fit it and regular jeweler steel files to smooth all surfaces out.
Came out like a dream. Next will be fitting the lock handle into it.
